EV Battery Replacement Cost in India – A Brand-Wise Comparison

Dr. Supreena Narayanan

13 Jun 2025, 06:40 PM

EV Battery Replacement Cost in India – A Brand-Wise Comparison

Decoding the Cost of Powering Your Electric Dream: EV Battery Replacement in India – A Brand-Wise Comparison helps buyers budget. The EV revolution has arrived on Indian roads, and it is making transportation cleaner and more sustainable. Still, one of the most worrying things for prospective EV owners is the durability and replacement cost of the high-voltage battery pack – the core of any EV.

It is essential that you know how much these costs will mean across various car brands, as they will also help you decide on the right make and model to buy and your budget for ownership in the long run. Now, without wasting any more of our time, let’s break down EV battery swapping costs by brands as of today, 20th May 2025.

Why Are EV Battery Replacement Costs Important?

The battery pack is the biggest, most expensive part of any electric vehicle. It has a direct effect on the total cost of the EV and any possible replacement costs down the road. Though these batteries are covered by the manufacturer for warranties up to 8 years or 1.6 lakh kilometers, they will degrade.

They will fail unexpectedly (post-warranty), and these will need to be replaced. This gives you a good idea of what you’re looking at when it comes to this replacement, and is crucial to being able to fully appreciate the actual longer-term cost of ownership for an electric vehicle.EV costs are clearer with Decoding the Cost of Powering Your Electric Dream: EV Battery Replacement in India – A Brand-Wise Comparison.

What Factors Drive The Replacement Cost Of An Electric Vehicle Battery?

There are a number of reasons that lead to the cost of an EV battery replacement in India: 

  • Battery Size and Chemistry: Bigger battery packs with greater energy density (kWh) require the quantitatively more plant to change. The price is further affected by the particular battery chemistry (i.e. Lithium-ion NMC, LFP). 
  • Popularity of brand and model: For EVs sold in mass quantities, things like production economies might keep replacement batteries at a lower price in comparison with luxury or niche brands with battery chemistry not as commonly produced. 
  • Localization of manufacturing: Over time, if components are made even closer to home and duties and logistics costs are lowered, replacement costs may decline as the local EV manufacturing ecosystem matures. 
  • Technological Changes: As research and development in battery technology continues to advance, it is plausible that more efficient and cheaper batteries will enter the market, thus reducing replacement costs in the future. 
  • Government Policies and incentives: subsidies and taxes provided by the government for promoting EVs + local battery manufacturing may indirectly affect replacement costs. 
  • Labor charges and service center costs: The amount charged for labor involved in battery substitution varies according to the area where the repair is made and the strain of the replacement process. 
  • Cost of Old Battery: This isn’t so much a direct cost when replacing a battery, but if you need to pay a replacement or core charge for your old battery, the age and condition of your old battery need to be considered for any potential exchange. Many refer to Decoding the Cost of Powering Your Electric Dream: EV Battery Replacement in India – A Brand-Wise Comparison before buying. 

India: Comparison of Projected EV Battery Replacement Costs by OEM- May 20, 2025

However, actual EV battery replacement costs will vary from service center to service center and depend on many of the factors mentioned above. The numbers you see below are estimates based on the data that is currently available, as well as industry insights to date. For the most accurate assessment, it is always advisable to get a quote from an authorized service centre.

Affordable EV price points with Tata Motors

Tata Motors
  • For instance, Tata Nexon EVs, Tiago EVs, and Tigor EVs — with Tata Motors being touted as the leading Indian carmaker for passengers in the EV segment.  
  • Tata Nexon EV Estimated EV battery replacement cost– ₹5 lakh- ₹7 lakh. Meanwhile, the Nexon EV offers an 8-year/1.6 lakh-km battery warranty.
  • Tata Tiago EV. While we don’t have numbers as readily available for the Tiago EV, it boasts a smaller battery pack than the Nexon EV, meaning we can expect a replacement cost in the ballpark of ₹3.8 lakh to ₹5 lakh.
  • Tata Tigor EV: Just as in the case of the Tiago EV, the Tigor EV’s battery is expected to cost upwards of ₹4.5 lakh to ₹5.5 lakh to replace.
  • This focus on EV battery localization by Tata Motors could mean a much more competitive lower battery replacement cost in the long term.

Mahindra: Adding to its EV Portfolio

Mahindra
  • Another important name in the realm of Indian cars has been Mahindra, which is stepping into the EV space with models including the XUV400 EV.
  • Mahindra XUV400 EV — Mahindra Qsurt03 The expected price of EV battery replacement for the Mahindra XUV400 EV (34.5 kWh or 39.4 kWh versions) is estimated to be between ₹4.25 lakh and ₹6 lakh. The manufacturer also provides an 8-year/1.6 lakh kilometers battery warranty for the XUV400 EV.
  • The fact that Mahindra is all in on the EV segment indicates that it is planning to capitalize on long-term ownership costs like battery replacements.

MG Motor India — Global yet Local

MG Motor 
  • MG Motor India sells EVs such as the ZS EV and Comet EV.
  • MG ZS EV: The larger 50.3 kWh battery pack on the MG ZS EV makes its EV battery replacement cost in the range of ₹6.6 lakh to ₹8.5 lakh.
  • MG Comet EV: The MG Comet EV will benefit from a smaller 17.3 kWh battery, which should bring down the replacement cost to around ₹3 lakh to ₹3.5 lakh.
  • MG Motor, being a truly global manufacturer with a keen intent to further localize in India, might lead to reduced pricing on battery replacements in the future.

Hyundai and Kia: Premium Offerings in EVs

  • Hyundai currently has the Kona Electric, Ioniq 5, and Kia also has the EV6, which are their premium EV lineup for India.
  • Hyundai Kona Electric: The battery replacement cost for the Hyundai Kona Electric, which features a 39.2 kWh battery, could be estimated to be much higher at nearly ₹11.9 lakh. This is indicative of the imported battery, as well as how upmarket the car is aimed.
  • Hyundai Ioniq 5 and Kia EV6. These premium EVs comprise larger battery packs as well (72.6 kWh and 77.4 kWh, respectively), likely to have a higher replacement cost, in the range of ₹ 10.5 lakh – ₹ 13 lakh.
  • Since these models are currently being brought over, the cost of replacing the battery is going to be high.

Other Brands: The New Kids on the Block

While data around particular battery pack replacement costs for other nascent OEMs in the Indian EV space remains a work in progress, all that will provide a clearer picture as the market matures and more data is available.

How to Manage the Cost of EV Battery Replacements

Although the expense of replacing an EV battery can seem significant, there are multiple ways to avoid this cost: 

  • Manufacturer Guidelines: If the user sticks to the recommended practices of charging the battery, their life can be extended, which can also eliminate the risk of battery replacement. 
  • Using Warranty: If the battery is under warranty, know the terms and make sure any service requirements are met so that applicable warranty coverage is preserved. 
  • Sourcing Cheap Battery Replacement Alternatives: In some instances, instead of a replacement, refurbishment, or module replacement can be performed at a lower cost. Such options can be inquired about with the authorized service centers. 
  • EV Insurance Matters: Some full-blown EV insurance might cover battery replacement in select situations. 
  • How to stay up to date on advancements in technology: Be aware of battery prices and technology in the future, as replacement units might become less expensive. 

Why Battery Health & Life Now Matter More Than Ever

However, we also want to know the factors that affect EV battery health and longevity so that we can use the vehicle over the long term at the lowest cost. Although manufacturers back up their claims by offering a warranty that guarantees a certain level of capacity retention — usually between 70 and 80 percent — at the end of the warranty window, with proper care, you may be able to keep the battery alive beyond that threshold. 

  • A Good Charging Habits: Another mistake would be to habitually performing deep discharges (allowing the battery to discharge to extreme low levels) and regularly charging the battery to full capacity they both can speed up the deterioration of the battery. Keeping the battery between 20 to 80% (for daily use) is generally advisable. 
  • Gradient factor: Too high, too low – the temperature can also adversely affect the life of the battery. These effects can be mitigated by parking in shaded areas when it is hot and using the pre-conditioning features in cold weather. 
  • Shared charging speed: Fast charging is often necessary, but using it repeatedly creates heat emissions and could contribute to faster aging, although the time frame is unclear. Using slower charging methods for regular top-ups should always be done if possible. 
  • Driving Conditions: Fast starts and hard stops stress the battery more. Driving smoothly and slowly could save energy, extending battery life. 
  • Implementing these best practices can help EV owners get the most out of their battery packs, possibly avoiding the big cost of battery replacement outside the warranty period. The confidence in electric mobility is undoubtedly boosted by such a proactive approach towards providing an understanding of the cost of ownership in terms of brand-specific replacement costs. 

General Factors Affecting EV Battery Replacement Costs

Conclusion: Keeping the Long Play on EV in India

For this reason, according to CarOnPhone the cost of EV battery replacement in India is an important factor to consider when buying an electric car. The cost is high upfront, but the lifespan of EV batteries is over 10–15 years. As technologies advance, battery factories will be located near end-users, and replacement costs should fall.

Insights on respective estimated costs and replacement cost should ideally avoid becoming the bane for your brand in the long run, if their maintenance follows a proper routine while adapting to the shifting technologies, Indian EV owners can prepare for an electric motoring future that not only holds promise of sustainability, but also improves your electric mobility expenses.

Further Read:

CarOnPhone is your one-stop destination to see all upcoming cars, latest cars, released cars, and EV Cars, and compare Cars in all Car Brands. Stay tuned and follow us to update yourself on the automotive world.

Tata Nexon EV

12.49 Lakh*

Ex-showroom price

Tata Nexon EV Variant Image
Available Colors
Battery Capacity

40.5

Transmission

Automatic

Power Image
Power

142.68

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